ইএসপি কেবল
ESP Power Cable
ESP cable are specifically designed for use in electric submersible pump (Esp) সিস্টেম, where they function as the lifeline that connects the power source to the submerged pump motor. These cables are subjected to harsh environmental conditions, including prolonged submersion in water, exposure to corrosive chemicals, and high temperatures. অতএব, their design and construction must be meticulous to ensure reliability, স্থায়িত্ব, এবং নিরাপত্তা.
ESP Cable Structure Materials
1. কন্ডাক্টর: Single-strand tinned copper wire, adhering to GOST 22483-2012 ক্লাস 1 standards, ensuring optimal electrical conductivity.
2.নিরোধক: High-dielectric ethylene propylene diene monomer (EPDM) rubber, providing robust insulation capable of withstanding downhole temperatures reaching 450°F (232°সে).
3. সীসা খাপ: Encasing the conductors, this lead sheath offers superior protection against gases and aggressive fluids.
Mechanical Strength Enhancement: Synthetic tape wrapping reinforces the assembly, boosting overall mechanical strength and durability.
4.Armor Layer Options:
গ্যালভানাইজড স্টিল: Suitable for basic corrosion resistance requirements.
Corrosion-Resistant Steel: Offers enhanced protection for more demanding environments.
MONEL Alloy: Ultra-corrosion-resistant, ideal for the harshest conditions, including extreme pressures.
Chemical Injection System: A stainless steel capillary tube integrated for the injection of scale and corrosion inhibitors, maintaining the integrity of the cable over extended periods.
5.EPDM Insulation Characteristics
High Dielectric Strength: The ethylene propylene copolymer (EPDM) insulation boasts exceptional dielectric properties, allowing for dependable performance even in downhole temperatures soaring to 450°F (232°সে), ensuring uninterrupted operation in challenging subsurface environments.
Three-Core ESP cable
টাইপ | Rated voltage | Nominal cross-section and number of cores | Compliance with American Wire Gauge | Tinned core diameter | Core diameter on insulation | Size with armor | Length per reel |
KESBP-230-4 | 4 কেভি | 0.0124 sq in. (8.00 mm2) এক্স 3 pcs | 0.126 মধ্যে. | 0.241 মধ্যে. | 0.473×1.168 মধ্যে. | 35500 ft | |
0,0130 sq in. (8.37 মিমি) এক্স 3 pcs | AWG8 | 0.129 মধ্যে. | 0.244 মধ্যে. | 0.475×1.176 মধ্যে. | 35000 ft | ||
0.0155 sq in. (10.00 mm2) এক্স 3 pcs | 0.141 মধ্যে. | 0.256 মধ্যে. | 0.488×1.213 মধ্যে. | 33000 ft | |||
0.0163 sq in. (10.5 mm2) এক্স 3 pcs | AWG7 | 0.144 মধ্যে. | 0.260 মধ্যে. | 0.492×1.223 মধ্যে. | 32000 ft | ||
0.0206 sq in. (13.3 mm2) এক্স 3 pcs | AWG6 | 0.162 মধ্যে. | 0.278 মধ্যে. | 0.510×1.278 মধ্যে. | 29000 ft | ||
0.0248 sq in. (16.0 mm2) এক্স 3 pcs | 0.178 মধ্যে. | 0.293 মধ্যে. | 0.525×1.324 মধ্যে. | 27000 ft | |||
0.0260 sq in. (16.8 mm2) এক্স 3 pcs | AWG5 | 0182 মধ্যে. | 0.298 মধ্যে. | 0,530×1,337 মধ্যে. | 26500 ft | ||
0,0329 sq in. (21,20 mm2) এক্স 3 pcs | AWG4 | 0.205 মধ্যে. | 0.320 মধ্যে. | 0.551×1.406 মধ্যে. | 23500 ft | ||
0.0388 sq in. (25.00 mm2) এক্স 3 pcs | 0.222 মধ্যে. | 0.344 মধ্যে. | 0.576×1.476 মধ্যে. | 21000 ft | |||
0.0414 sq in. (26.7 mm2) এক্স 3 pcs | AWG3 | 0.230 মধ্যে. | 0.352 মধ্যে. | 0.583×1.499 মধ্যে. | 20500 ft | ||
0.0521 sq in. (33.6 mm2) এক্স 3 pcs | AWG2 | 0.258 মধ্যে. | 0.380 মধ্যে. | 0.611×1.582 মধ্যে. | 18000 ft | ||
0.0543 sq in. (35.0 mm2) এক্স 3 pcs | 0.263 মধ্যে. | 0.385 মধ্যে. | 0.617×1.599 মধ্যে. | 18000 ft | |||
0.0651 sq in. (42.0 mm2) এক্স 3 pcs | 0.288 মধ্যে. | 0.410 মধ্যে. | 0,641×1,674 মধ্যে. | 16000 ft | |||
0.0657 sq in. (42.4 mm2) এক্স 3 pcs | AWG1 | 0.290 মধ্যে. | 0.411 মধ্যে. | 0.643×1.678 মধ্যে. | 16000 ft | ||
0.0775 sq in. (50.0 mm2) এক্স 3 pcs | 0.314 মধ্যে. (7.984 মিমি) | 0.436 মধ্যে. | 0,668×1,753 মধ্যে. | 14500 ft | |||
0.0830 sq in. (53.5 mm2) এক্স 3 pcs | AWG0 | 0.325 মধ্যে. | 0.447 মধ্যে. | 0.679×1.785 মধ্যে. | 14000 ft | ||
KESBP-230-5 | 5 কেভি | 0.0124 sq in. (8.00 mm2) এক্স 3 pcs | 0.126 মধ্যে. (3.194 মিমি) | 0.267 মধ্যে. | 0.515×1.293 মধ্যে. | 28000 ft | |
0.0130 sq in. (8.37 mm2) এক্স 3 pcs | AWG8 | 0.129 মধ্যে. | 0.270 মধ্যে. | 0.517×1.302 মধ্যে. | 27500 ft | ||
0.0155 sq in. (10.00 মিমি) এক্স 3 pcs | 0.141 মধ্যে. | 0.282 মধ্যে. | 0.530х1.338 in. | 26000 ft | |||
0.0163 sq in. (10.5 mm2) এক্স 3 pcs | AWG7 | 0.144 মধ্যে. | 0.286 মধ্যে. | 0.533×1.349 মধ্যে. | 25500 ft | ||
0,0206 sq in. (13.3 mm2) এক্স 3 pcs | AWG6 | 0.162 মধ্যে. | 0 .304 মধ্যে. | 0.552×1.403 মধ্যে. | 23000 ft | ||
0.0248 sq in. 16.0×3 | 0.178 মধ্যে. | 0.319 মধ্যে. | 0.570×1.449 মধ্যে. | 21500 ft | |||
0.0260 sq in. (16.8 mm2) এক্স 3 pcs | AWG5 | 0.182 মধ্যে. | 0.323 মধ্যে. | 0.571×1.462 মধ্যে. | 21000 ft | ||
0.0329 sq in. (21.20 mm2) এক্স 3 pcs | AWG4 | 0.205 মধ্যে. | 0.346 মধ্যে. | 0.594×1.531 মধ্যে. | 19000 ft | ||
0.0388 sq in. (25.00 mm2) এক্স 3 pcs | 0.222 মধ্যে. | 0.364 মধ্যে. | 0.611×1.582 মধ্যে. | 17500 ft | |||
0.0414 sq in. (26.7 mm2) এক্স 3 pcs | AWG3 | 0.230 মধ্যে. | 0.371 মধ্যে. | 0,619х1,605 in. | 17000 ft | ||
0.0521 sq in. (33.6 mm2) এক্স 3 pcs | AWG2 | 0.258 মধ্যে. | 0.399 মধ্যে. | 0.647×1.689 মধ্যে. | 15000 ft | ||
0.0543 sq in. (35.0 mm2) এক্স 3 pcs | 0.263 | 0.405 মধ্যে. | 0.652×0.651 মধ্যে. | 15000 ft | |||
0.0651 sq in. (42.0 mm2) এক্স 3 pcs | 0.288 মধ্যে. | 0.430 মধ্যে. | 0.677×1.790 মধ্যে | 13500 ft | |||
0,0657 sq in. (42.4 mm2) এক্স 3 pcs | AWG1 | 0.290 মধ্যে. | 0.431 মধ্যে. | 0,679×1,785 মধ্যে. | 13500 ft | ||
0.0775 sq in. (50.0 mm2) এক্স 3 pcs | 0.314 মধ্যে. | 0.456 মধ্যে. | 0.704×1.859 মধ্যে. | 12000 ft | |||
0,0830 sq in. (53.5 mm2) এক্স 3 pcs | AWG0 | 0.325 মধ্যে. | 0.467 মধ্যে. | 0,714×1,89 মধ্যে. | 12000 ft |
Three-core ESP cable with ⅜-in. chemical injection capillary tube
টাইপ | Rated voltage | Nominal cross-section and number of cores | Compliance with American Wire Gauge | Tinned core diameter | Core diameter on insulation | Capillary pipe diameter | Size with armor | Length per reel |
KASBP-230-4-1 | 4 কেভি | 0,0260 sq in. (16.8 মিমি) এক্স 3 pcs | AWG5 | 0.182 মধ্যে. (4.624 মিমি) | 0.298 মধ্যে. | ⅜” (9.5 মিমি) | 0.530×1.712 মধ্যে. | 16000 ft (5000 মি) |
0.0329 sq in. (21.2 মিমি) এক্স 3 pcs | AWG4 | 0.205 মধ্যে. (5.204 মিমি) | 0.320 মধ্যে. | 0.552×1.781 মধ্যে. (14.03х45.23 mm) | 14500 ft | |||
0.0521 sq in. (33.6 মিমি) এক্স 3 pcs | AWG2 | 0.257 মধ্যে. (6.544 মিমি) | 0.380 মধ্যে. | 0.611×1.958 মধ্যে. (15.53х49.73 mm) | 12000 ft | |||
0.0657 sq in. (42.4 mm2) এক্স 3 pcs | AWG1 | 0.290 মধ্যে. (7.354 মিমি) | 0.411 মধ্যে. | 0.643×2.054 মধ্যে. (16.34х52.16 mm) | 11000 ft | |||
0,0775 sq in. (50.0 mm2) এক্স 3 pcs | 0.314 মধ্যে. (7.984 মিমি) | 0,436 মধ্যে. | 0,668×2,128 মধ্যে. (16.97х54.05 mm) | 10000 ft | ||||
0.0830 sq in. (53.5 mm2) এক্স 3 pcs | AWG0 | 0.325 মধ্যে. (8.254 মিমি) | 0.447 মধ্যে. | 0.679×2.16 মধ্যে. (17.24х54.86 mm) | 9500 ft | |||
KASBP-230-4-1 | 5 কেভি | 0.0260 sq in. (16.8 mm2 x 3 pcs) | AWG5 | 0.182 মধ্যে. (4.624 মিমি) | 0.324 মধ্যে. | 0.571×1.837 মধ্যে. (14.51х46.67 mm) | 16000 ft | |
0.0329 sq in. (21.2 mm2) এক্স 3 pcs | AWG4 | 0.205 মধ্যে. (5,204 মিমি) | 0.346 মধ্যে. | 0.594×1.906 মধ্যে. (15.09х48.41 mm) | 14500 ft | |||
0.0521 sq in. (33.6 mm2) এক্স 3 pcs | AWG2 | 0.258 মধ্যে. (6.544 মিমি) | 0.399 মধ্যে. | 0.647×2,06 মধ্যে. (16.43х52.43 mm) | 12000 ft | |||
0,0657 sq in. (42.4 mm2) এক্স 3 pcs | AWG1 | 0.290 মধ্যে. (7.354 মিমি) | 0,431 মধ্যে. | 0.679×2.160 মধ্যে. (17.24х54.86 mm) | 11000 ft | |||
0.0775 sq in. (50.0 mm2) এক্স 3 pcs | 0.314 মধ্যে. (7.984 মিমি) | 0.456 মধ্যে. | 0.704×2.234 মধ্যে. (17.87х56.75 mm) | 10000 ft | ||||
0,0829 sq in, (53.5 mm2) এক্স 3 pcs | AWG0 | 0.325 মধ্যে. (8.254 মিমি) | 0,467 মধ্যে. | 0.714×2.266 মধ্যে. (18.14х57.56 mm) | 9500 ft |
Applications of ESP Cable
Esp (বৈদ্যুতিক নিমজ্জনযোগ্য পাম্প) Cable is a specialized type of cable designed for use in oil and gas wells, particularly in deepwater or challenging subsurface environments. Its unique construction and material composition make it suitable for a variety of critical applications within the oil and gas industry.
Deepwater Oil & Gas Production: ESP cables are essential in deepwater drilling and production operations, where they enable the electric submersible pump to be powered from the surface. The cable transmits electrical energy to the pump, located thousands of feet below the ocean surface, allowing for efficient extraction of oil and gas.
Artificial Lift Systems: In wells where natural flow is insufficient, ESP cables power electric submersible pumps as part of artificial lift systems. These systems are crucial for maintaining or enhancing production rates, especially in mature or low-pressure reservoirs.
High-Temperature & High-Pressure Wells: ESP cables are engineered to withstand extreme downhole conditions, including high temperatures and pressures. They enable the operation of electric submersible pumps in wells with challenging geothermal gradients or formations containing high-pressure fluids.
Corrosive Environments: With specialized insulation materials like high-dielectric EPDM rubber and corrosion-resistant armor options like MONEL alloy, ESP cables are well-suited for use in wells containing corrosive gases, acids, or other aggressive fluids. This ensures reliable operation and extended service life even in harsh environments.
Chemical Injection Systems: ESP cables often incorporate stainless steel capillary tubes for the injection of scale and corrosion inhibitors. This helps maintain the integrity of the wellbore and production equipment, minimizing downtime and maximizing production efficiency.
Remote Monitoring & Control: In addition to powering the electric submersible pump, ESP cables can also be used to transmit data from downhole sensors to the surface. This allows for real-time monitoring of well conditions, enabling operators to make informed decisions and adjust production parameters as needed.
Horizontal & Deviated Wells: ESP cables are flexible enough to be deployed in horizontal and deviated wells, which are becoming increasingly common in modern oil and gas exploration and production. Their ability to withstand the bending and torsional forces associated with these well types ensures reliable power transmission and pump operation.
ইএসপি তারগুলি play a vital role in enabling efficient and cost-effective oil and gas production in a wide range of challenging subsurface environments. Their unique design and materials make them indispensable for deepwater drilling, artificial lift systems, high-temperature/high-pressure wells, ক্ষয়কারী পরিবেশ, এবং আরও.
ESP Cable Manufacturer and Price
ডোজেন্স ক্যাবল, ESP Cable factory, ESP Cable Supplier, We offer high-quality cabling solutions at incredibly low prices. Our manufacturing expertise ensures long-lasting and reliable cables, perfect for electrical and infrastructure projects. Contact us and find out why our cables are the best investment for your project.