Medium voltage cable 33kv

Introduction

33KV medium voltage cables are fundamental in modern electrical distribution, especially in industrial applications, urban infrastructure and renewable energy projects. These cables are designed to operate nominal tensions up to 33KV and must comply with international regulations such as IEC 60502-2 and the Bs 6622.

aerial-medium-voltage-cables

What is a medium voltage cable 33kv?

And medium voltage cable 33kV It is an electric conductor designed to transport electricity in the range of 1kv to 35kv, being the 33KV one of the most common tensions in industrial applications, Urban electric distribution networks and infrastructure projects.

This type of cable is usually used for the connection between substations, feeding large industrial facilities and connection of wind farms or solar with the electricity grid. Its construction must meet strict security requirements, Mechanical insulation and resistance.

General structure of the 33KV cable

A typical 33KV cable consists of the following layers:

  • Conductor: It covers the aluminum, generally wiring for greater flexibility.
  • Internal semiconductor screen: Minimizes electrical stress in insulation.
  • Isolation: XLPE (cross-linked polyethylene), resistant up to 90 ° C in continuous operation.
  • External semiconductor screen: Ensures a uniform distribution of the electric field.
  • Metal screen: Copper threads or tapes for potential control and short -circuit protection.
  • inner cover: Provides a separation layer between the metal screen and the armor.
  • Armor: Steel threads (SWA) For tripolar or aluminum cables (AWA) For unipolar cables.
  • External cover: PVC, OR of LSZH, according to environmental conditions and security requirements.

33KV cable types: Copper vs. Aluminum, Unipolar vs. Tripolar

Los medium voltage cable 33kv are available with drivers of copper o aluminum, as well as in versions unipolares (A single driver) o tripolares (Three integrated conductors).

  • Copper: Best conductivity, more compact, greater weight and cost.
  • Aluminum: cheaper and light, but with greater diameter for the same capacity.

MV Cable Test

Advantages of 33KV cable with XLPE or EPR insulation

Medium voltage cables at 33KV are usually isolated with XLPE (cross-linked polyethylene) o EPR (Ethylene rubber propylene):

  • XLPE: Excellent thermal resistance (90–130°C), lower weight, Simple installation.
  • EPR: High flexibility, Ideal for areas with pronounced curves.

Both types are suitable for air facilities, directly buried or in ducts.

Technical specifications of copper cables

Copper properties

  • High electrical conductivity (~57 MS/m).
  • Excellent mechanical resistance.
  • Greater weight and cost compared to aluminum.

Medium-Voltage-Cable

Technical data for copper unipolar cables (33kV)

Next, Specifications for medium voltage cable 33KV copper unipolar with XLPE insulation are presented:

Section (mm²)Approximate outer diameter (mm)Approximate weight (kg/km)Nominal current in air (A)Nominal current on land (A)
25291000140120
35301100170145
50311250200170
70331500250210
95341800300250
120352150350290
150372400400330
185382800460380
240423400540440
300434000620500
400444950720580
500466050820660
630508150950760
8005396001100880

Medium voltage cable 33kv:Technical data for copper tripolar cables (33kV)

Section (mm²)Approximate outer diameter (mm)Approximate weight (kg/km)
25382320
35412730
50443220
70484000
95524910
120555840
150596830
185637910
240689390
3007310900
4007912900
5008515100
6309217800
8009920800

Technical Specifications of Aluminum Cables

Aluminum properties

  • Lower electrical conductivity (~35 MS/m).
  • Lighter and more economical than copper.
  • It requires greater section to match Copper's current capacity.

Medium voltage cable 33kv:Technical data for unipolar aluminum cables (33kV)

Section (mm²)Approximate outer diameter (mm)Approximate weight (kg/km)Nominal current in air (A)Nominal current on land (A)
2529900120100
35301050150130
50311150180160
70331350230200
95341650280240
120351900330280
150372150380320
185382500440370
240423100520430
300433800600500
400444750700580
500465800800660
630508050930760
8005394501070880

Underground Aluminum Cable Medium voltage XLPE-TR

Medium voltage cable 33kv:Technical data for aluminum tripolar cables (33 kV)

Section (mm²)Approximate outer diameter (mm)Approximate weight (kg/km)
2537.91870
3541.52100
5044.32370
7047.92770
9551.63210
12055.43690
15059.24210
18563.04780
24068.05610
30073.06480
40079.07600
50085.08800
63092.010100
80099.011600

Comparison between copper and aluminum

FeatureCopperAluminum
electrical conductivityAlta (~57 MS/m)Moderate (~35 MS/m)
WeightMayorSmaller (ca.. 60% of copper)
CostHigherCheaper
Mechanical strengthSuperiorInferior
FlexibilitySmallerMayor
It requires greater sectionNoYeah
Typical applicationsSubstations, industryAir distribution networks

Installation considerations

  • Maximum operating temperature: 90 °C.
  • Maximum short circuit temperature: 250 °C.
  • Minimum curvature radio: