13.8kV Submarine Cable: XLPE/EPR Insulation Cable

He 13.8kV submarine cable It is a reliable solution to transmit electrical energy underwater. It is used in seas, rivers and lakes. Its special design allows it to work in harsh conditions, like high blood pressure, constant humidity and corrosion. Thanks to its multi-layer structure and modern materials such as XLPE and EPR, this cable offers security, efficiency and long life.

Submarine cable

Definition of 13.8kV submarine cable

A 13.8kV submarine cable is a medium voltage cable prepared to operate in aquatic environments.. Its voltage level is common in industrial systems and electrical distribution networks..

This type of cable is used when it is not possible to install overhead lines. For example:

  • Connection between islands
  • river crossing
  • Feeding of marine platforms
  • Offshore wind energy

Submarine cable structure

The submarine cable has several layers. Each one fulfills a specific function.

Conductor

The conductor carries the electric current. It can be made of copper or aluminum.

  • Copper has better conductivity
  • Aluminum is lighter and cheaper

Internal semiconductor screen

Allows uniform distribution of the electric field and reduces the risk of shock.

Submarine cable

XLPE or EPR insulation

Isolation prevents current leakage and ensures system safety.

External semiconductor screen

Controls the electric field outside the insulation.

Metal screen

Usually copper. Serves as protection and grounding.

Water barrier

Prevents water from entering. It can be made of lead or aluminum tape.

Armor

Made with galvanized steel. Protects against mechanical damage.

External cover

Protects against corrosion, abrasion and external agents.

XLPE insulation

XLPE is one of the most used materials in electrical cables..

Advantages

  • High electrical resistance
  • Low energy loss
  • Excellent thermal performance
  • Long lifespan

EPR insulation

EPR is a flexible material with excellent water resistance.

Advantages

  • High flexibility
  • Excellent performance in humidity
  • Vibration resistant
  • Good thermal stability

Cable Submaino

Comparison between XLPE and EPR

FeatureXLPEEPR
RigidityAltaMedia
FlexibilityBajaAlta
Water resistanceBuenaExcellent
Temperature90°C90–105°C
Typical useFixed installationdynamic environments

Driver table (25 mm² a 800 mm²)

Below is a typical table of conductor sections for 13.8kV submarine cable:

Section (mm²)Driver typediameter approx. (mm)Estimated current (A)
25Copper/Aluminum6.0120 – 140
35Copper/Aluminum7.0150 – 170
50Copper/Aluminum8.5180 – 210
70Copper/Aluminum10.0220 – 260
95Copper/Aluminum11.5260 – 300
120Copper/Aluminum13.0300 – 340
150Copper/Aluminum14.5340 – 380
185Copper/Aluminum16.0380 – 430
240Copper/Aluminum18.0430 – 500
300Copper/Aluminum20.0500 – 570
400Copper/Aluminum23.0570 – 650
500Copper/Aluminum26.0650 – 750
630Copper/Aluminum29.0750 – 860
800Copper/Aluminum32.0860 – 1000

Main applications

The 13.8kV submarine cable has multiple applications.

Connection between islands

Allows transportation of electrical energy from the continent.

offshore wind energy

Transfers energy generated at sea to land.

Plataformas offshore

Supplies electricity to industrial equipment.

water crossings

It is used in rivers and lakes where an overhead line is not viable..

Ports

Powers electrical systems, lighting and machinery.

submarine cable

Typical technical parameters

ParameterTypical value
Rated voltage8.7/15 kV
IsolationXLPE / EPR
ConductorCopper / Aluminum
Operating temperature90°C
Short circuit temperature250°C
ArmorGalvanized steel
Protection against waterYeah

Installation methods

Direct installation

The cable is laid on the seabed.

Buried

Buried for added protection from damage.

Additional protection

Use of pipes or covers in critical areas.

Submarine cable

Selection factors

To choose the correct cable it is necessary to consider:

  • Environment conditions
  • Electrical charge level
  • Cable length
  • Installation type
  • Total project cost

Advantages of 13.8kV submarine cable

  • High reliability
  • Low maintenance
  • Long lifespan
  • Resistance to extreme environments
  • Stable operation

Market trends

The use of submarine cables is growing due to:

  • Renewable energy
  • Electrification of remote areas
  • Industrial development
  • Port expansion

Marine Cables

Lifespan and maintenance

A well-designed submarine cable can last more than 25 years.

Recommendations:

  • Regular inspection
  • Load control
  • Mechanical protection
  • Use of quality materials

Selection between XLPE and EPR

  • XLPE is ideal for fixed installations
  • EPR is best for applications with motion

Both offer high performance and security.

13.8kV Submarine Cable Manufacturer

We are professional manufacturer of 13.8kV Submarine Cable with XLPE and EPR insulation.

We offer:

  • Custom design according to project
  • Sections of 25 mm² up to 800 mm²
  • High quality materials
  • Compliance with international standards
  • Full technical support

Our cables are designed to operate in demanding conditions and ensure stable electrical transmission, safe and efficient in underwater applications.